Custom Tuck End Boxes

πŸ”₯The fundamental purpose of all packaging is to preserve your product, your major design goal should be to attract buyers! In today’s fashionable world, π‘ͺπ’–π’”π’•π’π’Ž π‘·π’‚π’„π’Œπ’‚π’ˆπ’Šπ’π’ˆ 𝑩𝒐𝒙𝒆𝒔 are just as important as the product itself.πŸ–ŒοΈA marketing and design team can never go wrong with a few pointers. Continue reading to learn about some π‘ͺπ’–π’”π’•π’π’Ž π‘·π’‚π’„π’Œπ’‚π’ˆπ’Šπ’π’ˆ 𝑳𝒂𝒏𝒆 design suggestions. The Custom Tuck end boxes are designed for the packaging of various products. The boxes have tuck ends for ease of handling and packing. Because of the flexibility of these boxes, they can be used to pack different products without any trouble. Tuck end boxes are versatile! They are used for packaging a wide range of products, from jewelry and cosmetics to electronics and even food. Tuck end boxes are made with cardboard that makes them both sturdy and light. This helps you save on shipping costs, so you can sell your products at an affordable price. Their affordable cost makes these boxes even more enticing and useful. Additionally, these boxes allow safe and convenient transportation of your packaged products.

Take Advantage of the finely crafted and manageable Tuck-End Boxes:

The retail market has many boxes style and we see innovations at each step. Some box styles are more convenient than others. Custom Tuck-End Boxes have been popular for many packaging styles. Various industries go for this style for its various qualities. Some of them are:
  1. Simple die-line
  2. Durable style elements
  3. Manageable
  4. Long shelf-life
  5. Can be accommodated in any quality and type of paper-stock packaging
The box retains its shape, the die-line does not involve many edges and foldings so the box does not get in bad shape. This style can look regal and regular based on the quality of stock used. The foremost reason for its popularity is that it can accommodate cheap to the premium quality of Cardboard, Kraft, and Corrugated. The box can have various dimensions and shapes, it is quite flexible with the way it is presented. CPL gets the most retail packaging orders for this style of box. in a retail market, this is the most significant style. Let's discuss the die-line of Tuck-end Boxes and how minor variations can create different types of this style.

Tuck End Boxes Die-line:

The die-line of the box is the laid-out design of the box. The flat view of the box gives a precise idea of the folds and dimensions of the box. The graphic designers create the template for the required designs. CPL has skilled designers who can tweak the die-line to give a box an exclusive look. The die-line of a regular tuck-end box involves four walls, a top, and a bottom. The top and the bottom portion have two flaps on each side and the upper flap with a bent end covers the opening. The bent part goes in the smaller space left by the two side flaps. The product remains inside the four walls and it is protected from both ends as well. The classic example of this box is lipstick packaging. There are various tweaks in the die-line to offer the style options. The monotony is boring for the masses and thus never appreciated in the market. So to stay relatable every packaging company tries to innovate some styling element. CPL artisans are proficient in any sort of variation of this design. Β There is a further classification of styles for tuck-end boxes.

Custom Boxes Types:

Reverse Tuck-end Boxes: The die-line of Reverse-Tuck-End Boxes just has a minor difference, Β the two closing panels.on top and bottom, fold in opposite directions. The assembly remains easy and similar. Straight Tuck-End Boxes: The basic design of tuck-end boxes. the closing panels on both sides fold and secure the opening in the same direction. The assembly is easy and convenient. These two types had the same upper and bottom portions. The die-line can be customized with different upper and lower portions as well. we have classified the types accordingly: Tuck-top Boxes: Β The box has closing flaps on the top and the lid secures the opening by tucking at the front of the box. The bottom has either auto-lock or the base is kept flat. The double-walled tuck-front boxes are considered quite a durable option. Roll-End Tuck front Boxes: These boxes have flaps that go on the sides on the upper portions and they seal correctly. Roll-End Front tuck Boxes. Β They are used as subscription boxes or food boxes. The base can be flat or lock the bottom. The customization options are wide. Β  Lock Bottom Boxes: The lock-bottom boxes have four flaps in the bottom with precise die-cutting that could ensure the durable closing of the box bottom. The lock-bottom boxes usually have the tuck-top upper portion. The flat bottom enables the upright posture for the product. They can be used for skincare product packaging and other retail products. Crash-End Boxes: The other sustainable bottom closing option is crash-end boxes. This is the safer option for the heavier product. The two elongate side flaps and accompanied by two shorter flaps and they are glued together. The die-cutting of flaps ensures that they sit together properly. The style looks fancier and it can be used for candle packaging or to box decoration pieces etc. They are also called Tuck End- Auto Bottom Boxes. Β Holster Boxes: These boxes are considered fancier packaging for the non-fragile products. They have an open top and the bottom can have an auto-lock bottom. The product can be wrapped in crushed paper or a plastic sheet. This innovative style packages the product and allows the display as well. Β They are also known as half boxes. We usually see this style for soap packaging. Thumb-Tab Boxes: The thumb tabs are circular cut-outs that are customized for easy opening. They also give a different and fancy look. The die-line is similar to Straight Tuck End Boxes. The boxes are used to package products like lip-gloss, ink pots, etc.Β  Β 

Custom Packaging Add-ons:

The popular tuck-end box styles have various other ways to achieve exclusivity. They have customized printing and they can get benefit from many innovative add-on ideas as well. like Customized inserts, Die-cutting, Display Windows, sleeves. These add-ons give a fancier look. CPL has managed many exquisite packaging boxes with the same die-line with the little addition of these techniques. You can get the detail of each technique and its effectiveness on our website. They can make a simple Custom Reverse Tuck-End Box appropriate for high-end packaging. These add-ons are also economical choices as compared to the printing add-ons. The popularity of these boxes is also because it provides sufficient space for branding elements and printing.

Why US for packaging needs:

Custom Packaging Lane has studied this design in depth. Our designers have come up with innovative die-line ideas. Which keeps the box in a similar price range but gives it a unique and distinguished look. Our styles have captured the market attention. We offer our clients free design consultation with the 3D mock-up designs. The customer approves the designs and we welcome all the required changes. On top of that, we provide free shipment and don’t put any liability on our worthy customers. We have maintained our quality assurance. We don’t require you to trust our word we rely on the reputation that precedes us. Ask our former clients if they are satisfied or not or you can simply look at the reviews of our customers on our website. Feel free to send an email at or You can also call us at (800)338-0144.  


Aqueous Coating

Blind Embossing
Colorfull Foiling


Die Cutout


Foil Stamping

Gloss & Matte Lamination
PVC Window
Soft Touch
Spot UV


GSM – Density of Card stock
PT – Thickness of Card stock
Flutes - Fiberboard arches between two linerboards.

Cardboard Thickness

White Cardstock is premium-grade paperboard that comes in pure white color shade. It has bleached surface on one side which makes it perfect to print vibrant designs. (SBS) Card stock is made from wood pulp which has 20% recycle & 80% harvested wooden chips material processed chemically. White Card Stock is mostly used for custom printing purposes because it has optimal surface and has stiff glossy material which creates high quality results and fits best for all types of packaging needs.

In order to make your packaging more unique, Card stock can also be easily cut, foil stamped, UV and embossed. All these coating can be easily applied for cardstock. And the great thing is we have multiple options in terms of paper thickness which you can select according to your product and packaging requirements. Card stock is ideal for retail packaging, food packaging and cosmetic packaging.

Paperboard Grammage Conversion Table

Pasestock Properties (Units) Nominal Basis Weight (GSM) Caliper (Inches) Commonly Used For
12pt 250gsm 0.012" Bags, envelops
14pt 275gsm 0.014" Bags, invitation cards
16pt 300gsm 0.016" All type of small size Retail Packaging
18pt 350gsm 0.018" All box packaging
24pt 420gsm 0.024" Heavy duty boxes
28pt 520gsm 0.028" heavy-duty luxury boxes


Digital Printing

Offset Printing

Screen Printing

UV Printing


Black Kraft

Brown Corrugated

Brown Kraft

Bux Board Card


Metallic Paper

Pearl Card

Rigid Stock


White Card Stock

White Corrugate

White Kraft



Artwork Die-line Guides

File Resolution:

We accept Ai, PSD or CDR format or minimum 300 DPI resolution for TIFF images is required


For Printing purposes, we need CMYK or PMS files. RGB color mode is not used for printing purposes as RGB is mostly used for digital media display so submit your art files in CMYK color mode or mention the Pantone code.

Bleed, Cutline and Safety

Add a total of 0.25” to your original size for proper bleed. (0.125” to each side of your document), Design that touches the cutline should be stretched out to the red line.

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