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Buy Now · Sample Kit · $19.99
In stock · sample kit ships in 2 to 6 business days
In stock · sample kit ships in 2 to 6 business days
In stock · production 8 to 10 business days after proof approval
Final price confirmed on your quote and proof.
Custom Packaging Lane (custompackaginglane.com) is a US-based packaging supplier for die cut Mylar bags with an MOQ of 100 units and pricing from $0.49 per unit at volume. Free design support turns product dimensions and shape ideas into a dieline, followed by a digital proof before printing. Free US shipping is included, and production is typically 8 to 10 business days after proof approval, plus delivery. A $19.99 sample kit gives buyers a physical check of film, print, seals, and finish before ordering.
Bulk pricing from $0.49 per unit · exact price quoted to your specifications
In stock · sample kit ships in 2 to 6 business days
I've worked with Custom Packaging Lane a few times this year on packaging for our soaps. They always deliver great looking boxes within our tight deadlines. Frank is super communicative and a pleasure to work with.
Susi Lu
Happy Customer, here! The team at Custom Packaging Lane was accommodating and thorough with a recent print order I placed. I needed it pretty fast and they did not let me down! Great quality and fast shipping. Sam was my point of contact throughout this process and was amazing! Thank you!
Justin R.
Very happy with Custom Packaging Lane. Sam and Sarah were great to work with. The quality of the printing and speedy delivery was very much appreciated. I use them for 2 of our custom printed boxes and will be using them for more projects moving forward. Sam was wonderful and even caught a typo that I missed. Thank you.
Jamie
Paul and his team went above and beyond to not only deliver a seamless service but to ensure a long term positive relationship as well. We will be looking foreword to working with them in the future!
James B. Davis
Customize your die cut mylar bags in innovative custom shapes and make your products stand out among a huge crowd of competitors. These custom die cut mylar bags can be made in all sizes with full-color printing of your desired artwork, texts, and logos. Besides giving an attention-grabbing look, they also promise great product protection with their ultra-resilient nature.
Our custom cut mylar bags are made with durable aluminum and polypropylene materials and feature a resealable zipper to securely preserve your snacks, herbs, coffee, etc., from oxygen, moisture, UV rays, and other damaging factors.
Our custom shape die cut mylar bags can be made even more eye-catching with our vibrant custom printing and luxurious finishes. You can have metallic foiled or holographic bags with matte, gloss, and soft-touch finishes.
However, you can also personalize which parts of the designs need to be highlighted with foil stamping, embossing, debossing, and spot UV effects. We make the most vibrant custom die cut mylar bags with full-color printing of your custom artwork, logos, and information on all sides.
Looking for the best custom printed mylar bags at the lowest rates with incredible add-ons? Custom Packaging Lane has got you covered. We provide the most protective and eye-catching bags at significant wholesale discounts with quick deliveries worldwide. Moreover, our free design support, low MOQs, and free shipping to the USA, Canada, and Australia act as a cherry on top. So without wasting time, send us an email at [email protected] or dial (650)761-6703 to get started.
Size and Color: Customizable
Material: Aluminum and Plastic
Printing: CMYK, PMS, No Printing (plain)
Coatings: Gloss, Matte, Silk, Crystal UV, and Liquid UV
Extra Finishes: Gold/Silver Foiling, Holographic Foiling, Spot UV, Spot Gloss, etc.
Add On: Window patching, Tear-notch, Hang hole, etc.
In stock · sample kit ships in 2 to 6 business days
A die cut Mylar bag begins with a flat flexible pouch and ends with a cut outline that gives the package its shape. The outline still needs a flat seal area. Custom packaging solutions can cover the shape, film, print, and closing method in one quote.
A die cut Mylar bag is a flexible pouch cut to a custom outline instead of a plain rectangle. In packaging, Mylar usually refers to a polyester film used as one layer in a flexible structure. A metallized film layer can block light, moisture, and odor transfer.
Use the packed product dimensions, the opening direction, and the area that must stay flat for sealing. A pointed corner can look distinctive, but a sharp change in direction can put stress near the seal. Keep artwork, tear features, and the seal band in the dieline so the finished silhouette does not cut through type or a logo.
Choose the shape from the way the bag sits on a shelf, hangs, or travels in a mailer. A wider base gives a pouch room to stand when the bottom structure supports it. A narrow neck or angled shoulder needs enough film around the product so filling and sealing do not catch the edge.
| Bag element | Physical job | Buyer check |
|---|---|---|
| Metallized film layer | Blocks light, moisture, and odor transfer | Confirm the barrier need and ask about food-contact options |
| Heat seal | Joins the film layers around the opening | Leave a flat seal band clear of artwork |
| Die cut outline | Creates the custom outer silhouette | Keep corners, notches, and type inside the cut line |
| Zip closure | Allows repeated opening when the structure includes one | Keep the printed design clear of the closure track |
The barrier comes from the film layers, not from the outline alone. A metallized layer blocks light and reduces transfer of moisture and odor through the structure. The outer film carries print and takes handling; the inner layer is selected around sealing and product contact. Ask us about food-contact options when the package touches food or another consumable.
Do not cut the pouch to the exact product footprint without checking how it fills. Working room lets the product settle below the seal. If the product rattles, a shaped insert or a tighter internal fit may be better than a more dramatic outer silhouette.
Matte film diffuses light and softens reflections. Gloss film reflects more light and makes large color areas appear brighter. Foil adds a metallic panel, while spot gloss adds a small glossy area against a matte field. The choice should follow the artwork and how the bag will be handled, because a high contrast finish can show rub marks more clearly than a low shine surface.
Send the original artwork, not a screenshot from a design app. RGB artwork can shift when it is converted for press. Type set too close to the cut line can lose a letter, and missing bleed can expose an unprinted edge. The digital proof should show the cut outline, seal direction, zipper placement, tear feature, and print orientation before anything runs.
Production is typically 8 to 10 business days after proof approval, plus delivery. The clock begins after the proof is approved, not when the first inquiry arrives. Before approval, check the product orientation, seal band, cut line, color coverage, and any barcode panel.
A press check looks at ink coverage, registration, and the way the printed face meets the die cut. Dense color across a curved edge deserves a close look because the cut can make small shifts more visible. If the bag needs a tear feature, check that the feature is reachable without cutting into the printed information.
MOQ is 100 units. Pricing is from $0.49 per unit at volume, quoted to spec. The quote uses the bag outline, film structure, seal or zipper, print coverage, finish, and packed dimensions. Those inputs change material use and the amount of work in the dieline, so a flat price for every shape would mislead you.
Free US shipping is included. Order the $19.99 sample kit when you want to handle film, seals, and finishes before the production run. It is credited toward the first order. For a standard printed pouch, see custom printed Mylar bags. For a less regular outline, compare irregular shape Mylar bags. Send the product dimensions and artwork with the quote request.
The MOQ for die cut Mylar bags is 100 units. Custom Packaging Lane quotes the outline, film structure, seal or zipper, print coverage, finish, and packed dimensions to spec. Free design support includes the dieline, and a digital proof is sent before printing so the cut line and artwork can be checked.
Die cut Mylar bag pricing is from $0.49 per unit at volume and is quoted to spec. The final quote uses the custom outline, film layers, closure, print coverage, finish, and packed dimensions. Free US shipping is included, and the $19.99 sample kit is credited toward the first order.
A metallized film layer in a Mylar bag can block light, moisture, and odor transfer. Barrier performance comes from the film structure, while the die cut only creates the outer shape. Ask about food-contact options when the package touches food or another consumable, and check the final structure against the product.
A die cut Mylar bag can be planned around a custom outline and a zipper when the structure includes one. The dieline needs a clear seal band, enough room for the product to fill, and separation between the closure track and printed details. The digital proof shows those placements before printing.
Die cut Mylar bag production is typically 8 to 10 business days after proof approval, plus delivery. The clock begins after the digital proof is approved. Artwork should include bleed and keep type, barcodes, cut lines, and tear features in their correct positions before approval.
